THRIVING after the FALL

The Library · Document 19 · FEASTING · Metallurgy and tools

Cast Iron Skillet Construction

Its printed title: Advanced Metallurgical and Thermodynamic Principles in the Fabrication of Heavy-Duty Cast Iron Cookware

Casting a heavy iron skillet from scrap: choosing metal at Berlin scrap yards, pouring it in green sand and seasoning the finished pan. It explains why high-chromium steel must stay out of the melt, repeats the spark and magnet tests, and gives gating ratios such as 1:0.9:0.8 with notes on shrinkage and draft. The sorting pages repeat the field-metallurgy report, temperatures and formulas were lost in the PDF text, and the thermal modelling goes beyond what a home foundry needs.

Open the PDF 18 pages · 432 KB

Number
19
Book
FEASTING after the FALL
Shelf
Metallurgy and tools
File
19 Cast Iron Skillet Construction.pdf
Pages
18
Works cited
68

Used in

The rows that check it

  • 7 confirmed
  • 1 amended
  • 1 dropped
  • 2 marked for safety
  • K2 amended Safety Molten iron on a damp mould or a drop of water in the crucible turns to steam a thousand times its volume and throws the iron back; everything dry, leather, face shield, three …
  • K9 dropped Safety Painted scrap carries lead into the iron and then into the food; enamel carries boron; stainless chromium
  • K33 confirmed Grey iron 2.5 to 4 % C, 1 to 3 % Si, graphite flakes; melts about 1,200 °C, poured near 1,400
  • K34 confirmed Green sand: 80 to 83 silica, 3 to 5 sodium bentonite, 3 to 5 calcium bentonite, 4 to 6 sea coal, 2.5 to 4 water; squeeze test
  • K35 confirmed Sea coal burns to a gas and soot skin that gives the smooth peeling surface
  • K36 confirmed Walls 3 mm sides, 4.5 to 5 mm base; iron let in at the rim, the thickest section, through several wide flat gates thinner than the wall; gating 1 : 0.9 : 0.8
  • K37 confirmed Ferrosilicon inoculation 0.1 to 0.2 % of melt, late, to avoid chill in thin walls
  • K38 confirmed Seasoning: sand, never polish; flaxseed oil in thin films baked past its smoke point for an hour, repeated; saturated fats will not polymerise
  • K44 confirmed Pattern a hair larger for shrinkage with sloped sides; grey iron shrinks about 1 %

In the Index

Iron and steel The kitchen and its dishes

Its works cited 68

As the document lists them, unchecked. Sorted here by their addresses only, which says where a claim comes from, not whether it holds.

  • 18 journals, universities and public bodies
  • 2 books, archives and patents
  • 5 document-sharing sites
  • 3 forums, video and social sites
  • 8 blogs
  • 1 shop or maker
  • 30 other web pages
  • 1 without an address
Show all 68
  1. AMR Schrottplatz: Schrott und Altmetall Ankauf in Berlin amr-schrottplatz.de/
  2. Unser ALBA-Schrottplatz im Berliner Nordosten ist für Sie da metall.alba.info/unternehmen/standorte/detail/…
  3. Scrap Yards in Berlin, Germany - ScrapMonster scrapmonster.com/scrap-yard/germany/berlin/
  4. 1-Urban Steel Scavenging Guide.pdf
  5. XRF Helps Identify Tramp Elements - Thermo Fisher Scientific thermofisher.com/blog/metals/xrf-helps-identif…
  6. Technical Knowledge of EN-GJL-200: A Complete Guide castingsr.com/complete-guide-for-en-gjl-200-es…
  7. Grey Iron in EN 1561 castingquality.com/casting-technology/casting-…
  8. Gray cast iron - Trade World One trade-world-one.de/en/know-how/gray-cast-iron/
  9. Cast iron (EN-GJL) sn-castiron.com/materials/cast-iron-en-gjl/
  10. gray iron - Total Materia totalmateria.com/en-us/articles/gray-iron/
  11. Ferrosilicon Inoculant for Cast Iron: Graphite Control Guide brightalloys.com/blog/foundry-technology/cast-…
  12. Influence of S and Mn Initial Concentrations on the Graphite pmc.ncbi.nlm.nih.gov/articles/PMC12608342/
  13. Manganese, Sulfur and Manganese-Sulfur Ratio Effects in Gray scribd.com/document/556350579/03-072-05-Mn-e-S…
  14. Iron Inoculation Mechanisms: Part Three - Total Materia totalmateria.com/en-us/articles/iron-inoculati…
  15. Trace (Minor) Elements in Cast Irons - ASM International dl.asminternational.org/books/edited-volume/ch…
  16. Graphite degeneration - Giesserei Lexikon giessereilexikon.com/en/foundry-lexicon/Encycl…
  17. Effect of Trace Elements On The Properties Of Grey Cast Iron researchgate.net/publication/293613880_Effect_…
  18. Influence of tramp elements on phase transformations, structure, and pure.unileoben.ac.at/en/publications/influence…
  19. Graphite in Iron Castings (A247, ISO 945) - Clemex clemex.com/applications/graphite-in-iron-casti…
  20. Graphite Classification in Cast Irons | PDF - Scribd scribd.com/document/707560308/BS-EN-ISO-945-1-…
  21. Microstructure of Gray Cast Iron - Anyang Huatuo Metallurgy Co., Ltd sialloy.com/blog/microstructure-of-gray-cast-i…
  22. (PDF) Thermal Shock Resistance of Cast Iron with Various Shapes researchgate.net/publication/325934564_Thermal…
  23. (PDF) Effect of Inoculants on Grey Cast Iron - Academia.edu academia.edu/34767765/Effect_of_Inoculants_on_…
  24. Thermodynamic Analysis of the Graphite Flake Formation of Low imim.pl/files/archiwum/Vol1_2021/31.pdf
  25. Three-stage model for nucleation of graphite in grey cast iron scispace.com/papers/three-stage-model-for-nucl…
  26. Observation of Flake Graphite Nucleation and Growth in Gray Iron researchgate.net/publication/380657194_Observa…
  27. Thermal Analysis of Inoculated Grey Cast Irons - Academia.edu academia.edu/31630466/Thermal_Analysis_of_Inoc…
  28. Verordnung über kleine und mittlere Feuerungsanlagen - BMUKN bundesumweltministerium.de/heizen-mit-holz/ver…
  29. 44. BImSchV - Verordnung über mittelgroße Feuerungs-, Gasturbinen berlin.de/sen/uvk/umwelt/industrie-und-gewerbe…
  30. 13. BImSchV - Dreizehnte Verordnung zur Durchführung des gesetze-im-internet.de/bimschv_13_2021/BJNR251…
  31. Green Sand Molding: Efficient Gray Iron Casting - ACME Foundry acmefoundry.net/green-sand-molding-for-gray-ir…
  32. Online Testing and Automated Control of Green Sand Systems in versatile.group/post/online-testing-and-automa…
  33. US4636262A - Additive for green molding sand - Google Patents patents.google.com/patent/US4636262A/en
  34. The material mixing ratio of green sand casting (wet mold sand greensandcast.com/news/faq/details-581/
  35. What is your recipe for green sand? : r/MetalCasting - Reddit reddit.com/r/MetalCasting/comments/l4w40j/what…
  36. Foundry Sand - Material Description - FHWA-RD-97-148 fhwa.dot.gov/publications/research/infrastruct…
  37. Foundry Sand: Life of a Casting reliance-foundry.com/blog/foundry-sand
  38. Green Sand for Metal Casting Foundry Article - Hill & Griffith hillandgriffith.com/post/green-sand-foundry-pr…
  39. Transformation of bentonite used in green sand molds during metal researchgate.net/publication/350526892_Transfo…
  40. Evaluation of Volatile Hydrocarbon Emission Characteristics of pubs.acs.org/doi/10.1021/es0628295
  41. Research on Selected Types of Lustrous Carbon Carriers After the researchgate.net/publication/377593381_Researc…
  42. SELECTION CRITERIA OF LUSTROUS CARBON CARRIERS IN hrcak.srce.hr/file/129134
  43. Green Sand Emissions and the Concentration of Carbonaceous moderncasting.com/articles/2019/12/05/green-sa…
  44. Sand burning preventing coal dust free green sand for casting and patents.google.com/patent/CN101733361A/en
  45. Sprue Vs Runner Vs Riser: Understanding The Gating System In foundrymax.com/sprue-vs-runner-vs-riser-unders…
  46. Fundamentals Of Gating System Design For Sand Casting sefunm.com/info/fundamentals-of-gating-system-…
  47. Principles of Gating System Design in Sand Casting for Iron Foundries sf-foundry.com/principles-of-gating-system-des…
  48. types of gating system, gating ratio, diagram - Vietnam Cast Iron vietnamcastiron.com/gating-system/
  49. Gate In Casting | In Gates | Types | Diagram | Gate Design | Gate Ratio mechgrace.com/2023/05/gate-in-casting.html
  50. How to Design for Ductile Iron: Tips for Engineers and OEMs farrarusa.com/how-to-design-for-ductile-iron-t…
  51. FM 5-430-00-1/AFJPAM 32-8013, Vol 1 - BITS bits.de/NRANEU/others/amd-us-archive/fm5-430-0…
  52. RMK Group Manufacturing Technology I | PDF - Scribd scribd.com/document/472912959/RMK-Group-A4-PPT…
  53. (PDF) FINITE ELEMENT ANALYSIS OF HEAT TRANSFER IN MULTI researchgate.net/publication/280075500_FINITE_…
  54. Heat Transfer Modeling in Multi-Layer Cookware Using Finite researchgate.net/publication/266597065_Heat_Tr…
  55. Material information on hand mould casting - Coswig Guss walze-coswig.de/en/home/products/hand-mould-ca…
  56. Surface Roughness Explained | Ra Roughness Chart - Get It Made get-it-made.co.uk/resources/surface-roughness-…
  57. Rough Cast Iron Or Sanded Smooth? Which Is Better? - YouTube youtube.com/watch?v=WFhRfbiLpJ8
  58. The Science and Technology of Cast Iron Cookware titaudoumiu.com/industry-news/cast-iron-cookwa…
  59. Chemistry of Cast Iron Seasoning: A Science-Based How-To sherylcanter.com/wordpress/2010/01/a-science-b…
  60. How to Season Cast Iron the Right Way | VettedClean vettedclean.com/cookware/how-to-season-cast-ir…
  61. Cast Iron Seasoning Oil Polymerization Calculator - True Nature Meats truenaturemeats.com/pages/cast-iron-seasoning-…
  62. Well Seasoned Cast Iron Pans: Flaxseed Oil - nuxx.net nuxx.net/blog/2014/01/24/well-seasoned-cast-ir…
  63. Lipid oxidation in meat: mechanisms and protective factors – a review researchgate.net/publication/329812226_Lipid_o…
  64. Iron(II) Initiation of Lipid and Protein Oxidation in Pork pubs.acs.org/doi/10.1021/acs.jafc.6b01168
  65. I heat polyunsaturated fats (Linoleic acid) to form a polymer on my reddit.com/r/chemistry/comments/mwfask/i_heat_…
  66. The determination of frying oil quality using Fourier transform researchgate.net/publication/222681798_The_det…
  67. Measuring Adhesion by Tape Test per ASTM D3359 Issues and kta.com/adhesion-astm-d3359/
  68. How to Perform a Cross Hatch Adhesion Test in Accordance with defelsko.com/resources/how-to-perform-a-cross-…